Blue Demon Ni99 3.2mm Cast Iron Nickel Stick Electrodes 2.26kg

$199.99

Product Introduction

Blue Demon Ni99 Cast Iron Nickel Stick Electrodes (ENi-Cl) are ideal for welding gray iron castings to themselves, mild or stainless steels, and repairing castings. High nickel content ensures machinable welds; preheat/interpass temp ¡Ý350oF recommended.

Specifications

Weight 2.26kg (5Lb)
Diameter x Length 3.2mm x 355mm
Tensile Strength 40.65 ksi
Welding Positions F,V,OH,H
SKU: 5c82f9087eb3 Categories: , ,
Description

Blue Demon Ni99 Cast Iron Nickel Stick Electrodes 3.2mm (2.26kg Pack) – Premium Welding Solution for Cast Iron Repairs

Product Description

Designed for professional welders and industrial applications, Blue Demon Ni99 Cast Iron Nickel Stick Electrodes deliver exceptional performance in joining gray iron castings to themselves, mild steel, or stainless steel. With a high nickel content (ENi-Cl classification), these electrodes produce machinable welds with superior strength, making them ideal for critical repairs and fabrication projects.

Core Selling Points

  • High nickel content ensures excellent machinability of welds
  • Versatile for gray iron, mild steel, and stainless steel welding
  • Robust mechanical properties for durable joints
  • All-position welding capability (F,V,OH,H)
  • Convenient 2.26kg (5lb) pack for extended use

Technical Specifications

Product Type Nickel 99 (ENi-Cl) Cast Iron Stick Electrodes
Diameter 3.2mm
Length 355mm
Weight 2.26kg (5lb) per pack
Yield Strength 38.60 ksi
Tensile Strength 40.65 ksi
Elongation 3-6% min
Welding Positions F,V,OH,H (Flat, Vertical, Overhead, Horizontal)
Recommended Preheat Min. 350oF interpass temperature
Application Cast iron welding/repair, dissimilar metal joining

Applications

Ideal for repairing engine blocks, gearboxes, cast iron pipe fittings, and industrial machinery components. Suitable for automotive, agricultural, and manufacturing sectors where cast iron integrity is critical.

Core Performance

Engineered to withstand high stress with minimal cracking. The nickel alloy formulation ensures low dilution and excellent wetting action, producing smooth, uniform beads that maintain structural integrity under load.

Quality Assurance

Manufactured under strict quality control standards, these electrodes meet industry specifications for consistency and reliability. Each batch undergoes rigorous testing to ensure mechanical properties and performance.

Differentiation

Unlike standard electrodes, Blue Demon Ni99 offers superior machinability post-welding, reducing finishing time and costs. The high nickel content provides better corrosion resistance compared to carbon steel alternatives.

FAQ

Q: Can these electrodes be used on nodular cast iron?
A: Recommended for gray iron; consult technical data for nodular iron applications.

Q: What polarity should I use?
A: DC reverse polarity (DCEP) is recommended for optimal arc stability.

Q: Do I need post-weld heat treatment?
A: Slow cooling is advised to prevent cracking; follow preheat guidelines.

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Shipping and Delivery

Packaging & Transportation

Storewelding Nozzles

Storewelding welding nozzles are precision components that need careful protection. Each piece is individually vacuum-sealed and packed with shock‑absorbing material to prevent collision, dust and moisture. Sturdy outer cartons with fragile signs ensure safe delivery. We cooperate with reliable logistics and provide full tracking, making sure every product arrives in perfect condition.